工具機智慧化數位設計技術

全球製造業在2022年和2023年受到美中地緣政治競爭、疫情引發的供應鏈混亂以及俄烏戰爭導致的能源危機等因素影響，使臺灣工具機產業面臨巨大挑戰；本文主要說明通過智慧化與數位化升級，對準高階專用機進行客製化開發，提升臺灣工具機產業的開發能力，其核心技術包括傳動系統設計開發、結構輕量化設計和伺服控制整合結構響應設計技術，傳動系統設計主要進行螺桿、馬達與軸承…等元件規格的最適化匹配計算為主，目標是在為低成本架構下完成傳動規格需求設計；結構輕量化設計方面，則運用拓樸優化和新興複材的引入來降低能耗，實現綠色工具機的目標；伺服控制整合結構響應之設計技術則是整合傳動系統、結構響應與控制技術，進行全方面的系統機電整合分析，藉以對準客戶真正的加工品質需求。本文強調智慧化與數位化升級在提升工具機產業開發能量中的重要性，目的是保持臺灣工具機產業在全球市場的競爭力，促進產業持續健康發展。

The global manufacturing industry faced significant challenges in 2022 and 2023 due to geopolitical tensions between the U.S. and China, disruptions in supply chains caused by the COVID-19 pandemic, and the energy crisis triggered by the Russia-Ukraine war. These issues have notably impacted Taiwan's machine tool industry. This article explores how intelligent and digital upgrades, specifically through the customization of high-end specialized machines, can bolster Taiwan's machine tool development capabilities. Key technologies discussed include the design and optimization of feed drive systems, lightweight structural design, and the integration of servo control with structural response. This article delves into the optimization of feed drive systems, focusing on the efficient specification and matching of components such as screws, motors, and bearings to meet transmission requirements within a cost-effective framework. In lightweight structural design, the use of topology optimization and advanced composite materials is examined to minimize energy consumption, aligning with the goal of creating environmentally-friendly (green) machine tools. Furthermore, the integration of servo control with structural response is analyzed through comprehensive electromechanical system integration, addressing the precise machining quality needs of customers. These advancements are essential for sustaining Taiwan's competitiveness in the global market and promoting long-term industry growth. By leveraging intelligent and digital upgrades, Taiwan’s machine tool industry can enhance its development capabilities and remain resilient amidst global challenges. This article underscores the significance of these upgrades in meeting customer demands and supporting sustainable industry development.