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研究與發展
線上刀具狀態智慧監測模組 2023/07/13
簡介 Introductions
- 線上刀具狀態監測模組可透過主軸振動判斷刀具即時加工狀態，提供刀具損壞與加工異常之警戒以輔助現場人員進行調整，降低補救施工需求並提升設備稼動率與產品品質。
- The Tool Condition Monitoring (TCM) system evaluates the health condition of machining tools based on spindle vibration signal analysis; therefore, unscheduled tool breakage can be prevented and the overall equipment effectiveness can be improved.
特色與創新 Characters and Innovations
- 系統運算快速，達成即時監測之功效。
- 使用半監督式AI演算法，解決加工參數與工件材質搭配之複雜工況 。
- 自動提供換刀警示，減少人工誤判與工件損壞可能
- 可對接不同廠牌控制器(如發那科Fanuc、西門子Siemens)監控加工狀態與回授控制 。
- 客製化人機介面與閾值相關參數調配 。
- Real-time monitoring of tool condition.
- By applying semi-supervised AI algorithms, the effects of various machining parameters can be ignored.
- Providing tool change notification and anomaly detection.
- Can be connected to controllers of different brands (e.g. Fanuc, Siemens) to monitor the machining status and provide feedback control.
- Customized user interface and threshold setting.
應用與效益 Applications and Benefits
- 可應用於車、銑、鑽等設備或刀具需頻繁替換之場域。
- Equipment or tools such as lathes, milling machines and drills, where frequent replacement is required.
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