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研究與發展
高品質研磨製程自主化系統 2022/07/29
簡介 Introductions
RobotSmith 致力於提供機器人研磨拋光軟硬體整合解決方案。藉助自主開發軟體 EzSim，結合機器人技術、相關感測器、產業知識和人工智慧技術，使機器人解決方案更加靈活、高效和易於部署。採用虛實整合、視覺、力量及各式感測技術，將老師傅的技藝與經驗數位化並轉移給機器人，實現人類技藝經驗數位移轉，實現高品質表面處理。
RobotSmith is an advanced robotic grinding and polishing solution provider. We aim to make robotic solutions more flexible, efficient, and easy to deploy with the aid of in-house developed software EzSim, incorporating robotic technology, relevant sensor, industry know-how, along with AI technologies. Using cyber-physical, vision, and force control technologies, we digitize and transfer the skills and experience of the master craftsmen to the robot, implementing the transfer of human skills and experience, and achieving high-quality surface treatment.
特色與創新 Characters and Innovations
- EzSim 模擬軟體提供機器人路徑最佳化與加工手法推薦。
- 虛實校正定位技術，on-line 即時量測補償，消彌虛實誤差。
- 專利虛擬接觸力技術，研磨力量模擬驗證。
- 透過聲音感測器收集聲音資訊，並利用 AI 進行砂帶壽命診斷。
- 視覺感測辨識工件，快速自動換線。
- 支援主要機器手臂與感測器，提供最佳手臂控制與資料擷取。
- EzSim simulation software provides robot path optimization and processing method recommendations.
- Cyber-Physical Calibration (Patent Issued) - Eliminate the error between simulation and real world with position error < 1mm.
- Virtual Grinding (Patent Pending) – Preliminary simulation of grinding force estimation with an accuracy of 80%.
- AI abrasive consumption diagnostic technology - collects and analyzes sound information through an acoustic sensor to diagnose abrasive life.
- Vision-based Workpieces Recognition - Automatic setup for rapid line change using vision-based recognition.
- Compatible with multiple robot brands, plug and play rapid deployment.
應用與效益 Applications and Benefits
- 新一代彈性機器人研磨系統可應用於研磨和拋光衛浴用品、手工具、航太、醫材等金屬零件，並適應少量多樣製造趨勢。
- The next generation of high productivity flexible robot grinding system can be applied to grinding and polishing bathroom ware, hand tool, aerospace, medical materials, etc., and adapt to the manufacturing trend of small quantity and diversity.
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