簡介 Introductions

傳統複材疊層於管狀結構、不規則結構件時製作不易，且材料使用率僅為70-80％，此技術是透過160個環型運動之線軸，結合雙手臂同動控制，可直接將複材紗束於3D曲面內模上編織成型，提高生產效率與材料利用率至90%以上。

It is challenging to layup composite material on tubular structures and irregular structures, as the material usage rate is only 70-80%. This technology combines dual-arm synchronous control and the circular movement of 160 bobbins to directly produce a multi-surface asymmetric structure with carbon composite, thus improving production efficiency and increasing composite usage to more than 90%.

特色與創新 Characters and Innovations

• 國內首台徑向複材編織設備。
• 纖維利用率可達90%以上。
• 採雙臂支撐穩定度高，編織角度達±75°。
• 即時線上品質監控，降低瑕疵減少浪費。
• 編織路徑生成軟體，可針對變截面管材的覆蓋率及編織角度規劃控制。
• First domestic radial composite braiding equipment.
• Fiber utilization rate >90%.
• High stability of process by dual-arms support with braiding angle ±75°.
• Real-time monitoring reduces process defects and fiber waste.
• Braiding path generation software can plan and control coverage and braiding angle of fiber on parts.

應用與效益 Applications and Benefits 

• 已成立複材零件驗證試產實驗室，可提供廠商打樣試作，與業者合作共同開發輕量化之複材零組件，協助台灣廠商打開國際複材零組件巿場。

• Verification and trial production laboratory of composite product has been established to cooperate with industry to develop lightweight composite products and assist Taiwanese manufacturers to expand into international composite components market.

聯絡 contact

• 謝伯璜 Po-Huang Shieh
• E-mail: TabShieh@itri.org.tw
• TEL:886-3-5918076
• FAX:886-3-5820451

更多資訊

• 更多技術介紹：https://www.automan.tw/aboutus/annual-report.aspx
• YouTube技術影片：https://www.youtube.com/channel/UCU3037vDY8r0m_rJ_U7lHvQ

複材不對稱3D編織系統