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研究與發展

超音波控制器 2023/07/11


簡介 Introductions

工研院機械所開發之4 kW 20 kHz 智慧型數位式超音波控制器UW-20,具自動頻率補償及振幅控制功能,無須搭配特定廠牌震盪子,即可達到自動搜尋操作頻率功能。

The 4 kW 20 kZ Intelligent Digital Ultrasonic Controller (UW-20) developed by ITRI features automatic frequency compensation and amplitude control function that is compatible with any brand of ultrasonic oscillator (20kHz). The UW-20 can automatically search operation frequency.

特色與創新 Characters and Innovations

  • UW-20支援各廠牌20 kHz震盪子,透過匹配電路及控制邏輯修改,最高可支援50 kHz各式應用。
  • 除最佳工作頻率自動鎖定外,亦可提供客製化功率曲線功能,以利高階熔接應用。
  • 具上位控制器溝通介面,利於整合超音波系統。
    提供低耗能及低噪音超音波加工解決方案。
  • Supports 20 kHz ultrasonic oscillators and applications up to 50 kHz are available through impedance matching and control logic modification.
  • For high-level welding applications, it supports customized power curve adjustment and optimum work frequency automatic lock function.
  • Uses a host controller interface for the integration of ultrasonic systems.
    Low-energy and low-noise ultrasonic processing solutions.

應用與效益 Applications and Benefits

  • 自動頻率補償提供精準電壓電流相位控制,節能達10%以上。同時免除停機手動調整頻率,可提升生產效率。
  • UW-20 可應用於切削、研磨及清洗。透過驅動與傳電線圈頻率解耦,可提升無線傳電刀把效率達50%以上。
  • 多種客製化熔接模式,加速塑膠熔接整機國產化。
  • 透過電子元件性能提升,可達5.5 kW金屬焊等應用。
  • Energy saving of up to 10%, improves production efficiency without manual adjustment required.
  • UW-20 can be used in cutting, grinding and cleaning, with an efficiency of more than 50% by the frequency decoupling of the ultrasonic power transmission and ultrasonic drive for the wireless tool holder.
  • Customized welding modes to accelerate domestic production of plastic welding machines.
  • Provides up to 5.5 kW metal welding and other applications with performance improvement of electronic components.

聯絡 contact

  • 李峰吉 James Lee
  • TEL:886-3-5919372
  • E-mail: lifengchi@itri.org.tw

更多資訊

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