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研究與發展

AI 輔助研拋墊磨耗估測 2022/07/20

AI 輔助研拋墊磨耗估測
簡介 Introductions

在機器人研磨或拋光的加工過程中,往往無法在線量測研拋墊的狀態,藉由開發 AI 輔助研拋墊磨耗估測技術,解決加工品質不一及效率不彰的問題。

During robot automation grinding or polishing process, it is very hard to measure the states of grinding pad on-line. Therefore, there is a need to develop reliable and accurate methods to resolve this problem. In order to maintain consistent processing quality and efficiency.

特色與創新 Characters and Innovations

  • 利用麥克風與加速規擷取機器人進行研磨拋光工序中研拋墊磨削之聲音與振動訊號,藉由訊號處理與 AI 演算法對其進行即時狀態解析,以便適時更換,維持加工品質與效率。
  • The sound and vibration signals are captured by microphones and accelerators during the grinding pad is under grinding or polishing process. Signal preprocessing methods and AI algorithms are used to monitor the states of grinding pad online. In order to replace the grinding pad in time for maintaining the processing quality and efficiency.

應用與效益 Applications and Benefits

  • 應用於機器人研磨拋光產業中,解決現階段無法即時檢知研拋墊表面狀態之產業痛點,亦可應用於加工機刀具狀態監測。
  • The proposed method has great potential to monitor the states of grinding pad online during robot automation  grinding or polishing process. In addition, the proposed method can be used to monitor the tool conditions of the machine center.

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AI 輔助研拋墊磨耗估測示意圖
AI 輔助研拋墊磨耗估測示意圖